Product Description
1. ZEGA air compressors is relatively affordable and suitable for mid to low end users.
2. Excellent performance in energy conservation, with extremely high stability and reliability.
3. Maintenance is relatively simple, and the maintenance guarantee system is complete, with high quality after-sales service.
Detailed Photos
CHINAMFG screw air compressors have the advantages of high efficiency, stability, and durability, and are widely used in factories, car repair shops, construction sites, and other fields
Product Parameters
| Model | Rated FAD | Rated Pressure | Engine | Air End | Weight | Dimensions |
| S60T | 18 m3/min | 18 bar | Yuchai /162kW |
Two Stage Compre -ssion |
3050KG | 3220x1670x1950mm |
| S85T | 24 m3/min | 22 bar | Yuchai / 228 kW |
3450KG | 3560×1830×2100 mm | |
| S95T | 29 m3/min | 24 bar | Yuchai /295kW |
4300KG | 3950×2000×2550 mm | |
| S100T | 31 m3/min | 25 bar | Xichai / 309 kW |
4550KG | 3950×2000×2550 mm | |
| S125D | 36 m3/min | 30 bar | Cummins /410kW |
5500KG | 4220×2000×2300 mm |
FAQ
1. Are you a trading company or a manufacturer?
We are a professional manufacturer. Our factory mainly produces water well drilling rigs, core drilling rigs, down-the-hole drilling rigs, pile drivers, etc. The products have been exported to hundreds of countries around the world and enjoy a high reputation all over the world.
2.How to inspect the goods?
1) Support customers to come to the factory for on-site inspection.
2) Support customers to designate third-party companies to inspect goods.
3) Support video inspection.
3.How long is your delivery cycle?
1) In the case of stock, we can deliver the machine within 7 days.
2) Under standard production, we can deliver the machine within 15-20 days.
3) In the case of customization, we can deliver the machine within 25-30 days.
4. What’s your terms of payment?
T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Technical Services |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-02-17
China Professional 7~25 Bar Heavy Duty Electric Engine Movable/Portable Direct Drive Rotary Screw Air Compressor for Drilling and Mining Industry with Hot selling
Product Description
Electric Engine Portable Rotary Screw Air Compressor
Product Parameters
Product Description
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24*7 Online Services and Video Guide |
|---|---|
| Warranty: | 1 Year for The Whole Machine & 2 Years for Airend |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Movable Type |
| Customization: |
Available
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-02-13
China Custom Twt1100 High Efficient Portable Diesel Engine Screw Air Compressor for Water Well Drilling Rig air compressor oil
Product Description
Product Parameters
| Model | TWT1100D-25T |
| Number of Compression Stages | Double Stage |
| Displacement(CFM/M/min) |
1100/31 |
| Working Pressure(psig/bar) |
362.5/25 |
| Screw oil(L) | 100 |
| Engine | |
| Engine model | Yuchai YC6MK400-H300 |
| Rated power(HP/KW) | 400/295 |
| Rated speed/rapid speed(rpm) | 1900/1300 |
| Cylinders | 6 |
| Bore(mm) | 129 |
| Stroke(mm) | 155 |
| Total Displacement(L) | 12 |
| Emission class | EU II TIER 3 |
| Battery Voltage (V) | 24 |
| Fuel tank capacity (L) | 800 |
| Interface Size X Number | G3/4″ *1, G 2″* 1 |
| Tire Size X Number | ST235/80R16x4 |
| Weight (Kgs) | 5500 |
| Overall Dimension (mm) | 3900*2100*2300 |
| Noise {dB(A)} | 85+5 |
| Operating Ambient Temperature(°C) | -10°C~50°C(special working conditions can be customized) |
Product Description
TWT1100-25T
TEWATT 1100cim / 25ba mobile open air compressor is equipped with efficient TEWATT two-stage machine, the unique design of TEWATT main engine combines traditional and new technology, TEWATT is used with YUCHA engine, because of its low purchase and maintenance costs, even in high temperature or dusty workplaces. The performance of TEWAT press is still very good, widely used in Wells, foundation piling, geothermal, oil field gas mining, pipeline pressure test and other fields, always meet the high temperature, high cold, high dust, high altitude and other harsh environment application requirements.
Features and advantages:
American TEWATT provides efficient two-stage compression screw host with ultra-low specific power
YUCHAI engine with National III emission standard has strong power and low maintenance cost
TW-(CU-0005 controller, set dynamic gas volume regulation, flow control, remote monitoring functions in one, improve the user’s drilling speed, reduce fuel consumption, but also provides the unit 24 hours remote monitoring function, to ensure that customers have no worries engine and host air filter filtering effect is good, long replacement cycle. The air intake system has been tested over a million times.
certificate
CE, SGS ISO9001 /ISO 14001, sound exposure certificate
Wheel belt chassis can be added
It can be customized as a 4-wheel portable screw air compressor.
Other Product
Water Well Drilling Rig
Drill Truck
Core Drilling Rig
Air compressor
Company Profile
Wanhai Machinery Co., Ltd., situated in HangZhou, ZheJiang , is a reputable manufacturer specializing in the design, development, production, and distribution of top-notch drilling machinery and equipment. Our extensive product range encompasses a variety of drilling rigs, including oil and gas drilling rigs, water well drilling rigs, core drilling rigs, and more, catering to diverse drilling tasks and scenarios. Our unwavering commitment lies in delivering exceptional products and services that are tailored to meet the specific requirements of each customer. We take pride in our dedicated after-sales team, who promptly and effectively address any concerns or issues that may arise, ensuring utmost customer satisfaction.
We eagerly anticipate establishing enduring, reliable, and mutually beneficial relationships with every customer we serve. Should you express interest in our products, please do not hesitate to reach out to us. We assure you that our team will provide you with the necessary information and assistance to make an informed decision.
At Wanhai Machinery Co., Ltd., we prioritize quality and innovation in all aspects of our operations. Our state-of-the-art manufacturing facilities, coupled with our team of experienced professionals, enable us to consistently deliver drilling machinery and equipment of the highest standards. We stay abreast of the latest technological advancements in the industry, ensuring that our products are at the forefront of efficiency and performance. Furthermore, we understand that each drilling project comes with its unique set of challenges and requirements. Therefore, we offer customized solutions to cater to the specific needs of our customers.
Foreign customer
FAQ
1. Are you a trading company or a manufacturer?
We are a professional manufacturer. Our factory mainly produces water well drilling rigs, core drilling rigs, down-the-hole drilling rigs, pile drivers, etc. The products have been exported to hundreds of countries around the world and enjoy a high reputation all over the world.
2.How to inspect the goods?
1) Support customers to come to the factory for on-site inspection.
2) Support customers to designate third-party companies to inspect goods.
3) Support video inspection.
3.How long is your delivery cycle?
1) In the case of stock, we can deliver the machine within 7 days.
2) Under standard production, we can deliver the machine within 15-20 days.
3) In the case of customization, we can deliver the machine within 25-30 days.
4. What’s your terms of payment?
T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Technical Services |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Customization: |
Available
|
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|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-02-09
China manufacturer CHINAMFG Diesel Engine drive air compressor 265cfm screw air-compressors for sale small air compressor
Product Description
Diesel Silent 33KW 70KW 103KW direct transmition screw air compressor
Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Is widely applied in metallurgy, machinery, cicals,and mining,and electric power industries of the ideal gas source equipment.
Advantage:
1. The third generation of advanced rotor and concise intake control system.
2. Efficient centrifugal separator oil and gas, gas oil content is small, tube and core of long life.
3. Efficient, low noise suction fan of the full use of export dynamic pressure Increased effect of heat transfer (air-cooled)
4. Automatic water-cooling system for large air compressor to provide more Efficient.
5. Fault diagnosis system, the control panel is easy to operate
6 Removable door, equipment maintenance, service convenient
7. Microelectronic processing so that temperature, pressure and other parameters are closely monitored.
Our SDP series
Product details:
Company name:HangZhou CHINAMFG Compressor Co.,Ltd
Company address:No.172 Nanche Road,Xihu (West Lake) Dis.cheng District,HangZhou city.
Website:http://compscompressor
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| After-sales Service: | Online support |
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| Warranty: | 12 Months |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Estimated freight per unit. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2024-02-06
China supplier China Manufacturer of Similar CHINAMFG Industrial Heavy Duty Mobile Portable Diesel Engine Direct Driven Rotary Screw Type Air Compressors for Construction arb air compressor
Product Description
| Model | Machine | Diesel Engine | |||||||
| Free Air Delivery | Normal Working | Dimensions | Weight | Manufacturer | Model | Rated | |||
| Pressure | (without towbar) | power | |||||||
| m3/min | CFM | bar(g) | psig | L*W*H(mm) | kg | KW | |||
| WZSCY-3.2/8 | 3.40 | 120 | 8 | 116 | 2263*1590*1543 | 900 | Xihu (West Lake) Dis. | YSD490G | 32 |
| WZSCY-4/13 | 4.00 | 141 | 13 | 189 | 2570*1860*1720 | 1200 | Cummins | QFS2.8-C60 | 45 |
| WZSCY-5/7 | 5.55 | 196 | 7 | 102 | 2570*1860*1720 | 1200 | QFS2.8-C60 | 45 | |
| WZSCY-5/10 | 5.00 | 177 | 10 | 145 | 2570*1860*1720 | 1200 | QFS2.8-C60 | 45 | |
| WZSCY-6/7 | 6.00 | 212 | 7 | 102 | 2570*1860*1720 | 1200 | QFS2.8-C60 | 45 | |
| WZSCY-5/13 | 5.31 | 187 | 13 | 189 | 3120*1860*1800 | 1500 | QSB3.9-C80-31 | 60 | |
| WZSCY- 7/7 | 7.00 | 247 | 7 | 102 | 3120*1860*1800 | 1500 | QSB3.9-C80-31 | 60 | |
| WZSCY-7/10 | 7.00 | 247 | 10 | 145 | 3120*1860*1800 | 1500 | QSB3.9-C80-31 | 60 | |
| WZSCY-7/13 | 7.00 | 247 | 13 | 189 | 3360*2571*2050 | 1700 | QSB3.9-C100-31 | 74 | |
| WZSCY-10/8 | 10.00 | 353 | 8 | 116 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 74 | |
| WZSCY-9/13 | 9.00 | 318 | 13 | 189 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 96 | |
| WZSCY-10/10 | 10.00 | 353 | 10 | 145 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 96 | |
| WZSCY-12/7 | 12.11 | 428 | 7 | 102 | 3360*2571*2050 | 1700 | QSB3.9-C130-31 | 96 | |
| WZSCY-8/16 | 8.01 | 283 | 16 | 232 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-9/15 | 9.00 | 318 | 15 | 218 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-10/13 | 10.02 | 354 | 13 | 189 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-11/10 | 11.00 | 388 | 10 | 145 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-15/8 | 15.00 | 530 | 8 | 116 | 3155*2110*2295 | 2050 | QSB5.9-C150-31 | 113 | |
| WZSCY-12/13 | 12.00 | 424 | 13 | 189 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-14/12 | 14.00 | 494 | 12 | 174 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-15/10 | 15.19 | 536 | 10 | 145 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-17/8 | 17.00 | 600 | 8 | 116 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY18/7 | 18.00 | 636 | 7 | 102 | 3388*1760*2620 | 3600 | QSB5.9-C180-31 | 132 | |
| WZSCY-13/18 | 13.55 | 478 | 18 | 261 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-13/20 | 13.00 | 459 | 20 | 290 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-15/16 | 15.00 | 530 | 16 | 232 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-17/13 | 17.00 | 600 | 13 | 189 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-18/10 | 18.00 | 636 | 10 | 145 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-23/8 | 23.00 | 812 | 8 | 116 | 3400*1770*2660 | 4000 | QSC8.3-C215-30 | 160 | |
| WZSCY-15/18 | 15.00 | 530 | 18 | 261 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-17/14 | 17.66 | 624 | 14 | 203 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-20/13 | 20.67 | 730 | 13 | 189 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-22/10 | 22.21 | 784 | 10 | 145 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-24/8 | 24.00 | 847 | 8 | 116 | 3400*1770*2660 | 4000 | QSC8.3-C260-30 | 194 | |
| WZSCY-18/18 | 18.28 | 645 | 18 | 261 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-19/14 | 19.75 | 697 | 14 | 203 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-20/16 | 20.18 | 713 | 16 | 232 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-21/15 | 21.00 | 742 | 15 | 218 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-23/13 | 23.00 | 812 | 13 | 189 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-27/10 | 27.00 | 953 | 10 | 145 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-28/8 | 28.00 | 989 | 8 | 116 | 3780*1980*2685 | 4400 | QSL8.9-C325-30 | 239 | |
| WZSCY-22/20 | 22.00 | 777 | 20 | 290 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-23/15 | 23.00 | 812 | 15 | 218 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-25/13 | 25.00 | 883 | 13 | 189 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-26/12 | 26.00 | 918 | 12 | 174 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-28/10 | 28.00 | 989 | 10 | 145 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-32/10 | 32.25 | 1139 | 10 | 145 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-33/8 | 33.00 | 1165 | 8 | 116 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-36/7 | 36.00 | 1271 | 7 | 102 | 3960*2160*2905 | 5500 | QSL8.9-C360-30 | 264 | |
| WZSCY-26/25 | 26.00 | 918 | 25 | 363 | 4700*2100*2900 | 4800 | QSZ13-C550 | 410 | |
| WZSCY-34/25 | 34.00 | 1200 | 25 | 363 | 4700*2100*2900 | 6800 | QSZ13-C550 | 410 | |
| WZSCY-45/10 | 46.38 | 1638 | 10 | 145 | 4715*2160*3200 | 7000 | QSZ13-C550 | 410 | |
| WZSCY-33/35 | 33.00 | 1165 | 35 | 508 | 5000*2200*2900 | 7200 | KTA19-P700 | 522 | |
| WZSCY-39/25 | 39.00 | 1377 | 25 | 363 | 5000*2200*2900 | 7200 | KTA19-P700 | 522 | |
| Note: Skid-mounted type is available. | |||||||||
Wan CHINAMFG Certification
Wan CHINAMFG Exhibition
FAQ
1. OEM/ODM, or customer’ s logo printed is available?
Yes, OEM/ODM, customer’s logo is welcomed.
2. Delivery date?
Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.
3. What’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
4. How to control your quality?
We have professional QC team, control the quality during the mass production and inspect the products before shipping.
5. If we don’ t have shipping forwarder in China , would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.
6. I never come to China before , can you be my guide in China?
Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.
MARKETING NETWORK
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| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | Unit 1 Year, Air End 2 Years |
| Lubrication Style: | Oil-less |
| Customization: |
Available
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2024-01-31