Product Description
Q1: What information do I need to provide to get the suitable machine?
1. How much air delivery capacity ( Unit:CFM or M3/Min )
2 How much working pressure ( Unit:PSI, Bar or Mpa )
3.What is the voltage and frequency of my country of residence ( V/Hz )
4. Whether I need other accessories such as air tank, filters and/or air dryers.
Tell us the answer, we will offer scheme for you!
Q2: What are the general unit conversion?
1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP
Q3: Are you factory or trading company?
We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug
Q4: Which trade term can you accept?
FOB, CIF, CFR, EXW, etc.
Q5: How long will you take to arrange production?
15 days for Regular Products, 35 days for Customizing Models
SPECIFICATION
| MODEL | LG-7.5-8 |
| Ambient Temperature | -5ºC to +45 ºC |
| Max Pressure (bar) | 8 |
| Air Delivery (m3/min) | 0.8 |
| Compression Stage | Single Stage Compression |
| Cooling Method | Air Cooled |
| Discharge Temperature (ºC) | ≤ 75ºC |
| Oil Cotent (ppm) | ≤3 |
| Transmission Method | Belt Driven |
| Sound Level dB(A) | 66±3 |
| Lubricating Oil Amount | 3L |
| Motor Power | 5.5KW/7.5HP |
| Motor Level Of Protection | IP55 |
| Voltage | 380V/3ph/50Hz |
| Dimensions (mm) | 750×600×820(L*W*H) |
| Weight | 175KG |
| Discharge Outlet Thread | 1/2” |
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Operation Interaction: | Touch Screen |
| Samples: |
US$ 980/set
1 set(Min.Order) | |
|---|
| Customization: |
Available
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-10-21
China Good quality CHINAMFG Industrial Quality 8bar 50L/1300W Oil Free Portable Piston Air Compressor Reciprocating Compressor for Factory&Industial Workshop for Pakistan Market with Hot selling
Product Description
Overview:
______________________________________________________________________________________________________________________
Essential Details:
ZheJiang CHINAMFG Industry Co., Ltd established on Nov, 2013, is a professional power tool supplier from China, which has always been committed to OEM & ODM with R&D of manufacturing enterprises to international power tools market. POPULUS is our registered brand, including wide range of power tools, bench tools, air tools, welding machine, high presure washers, garden tools, and power tools accessories etc.
Product Information:
| Brand Name: | POPULUS | Air Pressure: | 8Bar/0.8MPA |
| Model of Number: | MX1204 | Motor Type: | Brush Motor |
| Grade: | Industrial | Power Source: | AC Electric |
| Customized Support: | OEM, ODM | Voltage: | 220-240 V |
| Application: | Professional / Home Use | Frequency: | 50/60 Hz |
| Keyword: | Industrial Demolition Hammer | Input Power: | 1300W |
| Warranty: | 1 Year | No-Load Speed: | 2800rpm |
| Feature: | Anti-vibration function | Speed Type: | Variable Speed |
| Protection Class: | II | Max. Displacement: | 175L/min |
| Certification: | GS, CE EMC, EMI, SGS, TUV, ROHS | Dimensions: | 70.5*32.5*63.5cm |
| Weight: | 28.0Kg/piece |
Supply Ability:
Supply Ability : 30000 Unit/Units per Month
Packaging & Delivery:
Packaging Details: Color Box, Blown Carton, 70.5*32.5*63.5cmcm, 28Kg/Carton
Export Port: HangZhou, HangZhou, ZheJiang
Lead time:
| Quantity(pieces) | 1 – 50 | > 50 |
| Lead time(days) | 7 | To be negotiated |
Detailed Photos:
About Us
______________________________________________________________________________________________________________________
ZheJiang CHINAMFG Industry Co., Ltd established on Nov, 2013, is a professional power tool supplier from China, which has always been committed to OEM & ODM with R&D of manufacturing enterprises to international power tools market. Maxin Industry owns 2 brands, MAXIN and POPULUS, mainly promote POPULUS brand products. It has a wide range of products, reasonable prices, credit, contract compliance, product quality assurance, and a variety of business modes. It has entered the international market with medium and high-end quality positioning. At present, it has nearly 300 customers from 60 countries in the world. Stability, efficiency and innovation have become the new label of CHINAMFG power tools series. High efficient and better customer experience has been the goal of CHINAMFG Power Tool brand. Persistence in perfection in each tool will become the cornerstone of the enterprise. We are looking CHINAMFG to communication and sharing with you in field of power tools. You are welcome to inquire.
Profession is our specialty, quality is our priority, and service is our value.
POPULUS Provides our partners with wide range of professional power tool products. Our products include but are not limited to power tools, garden tools, air tools, high pressure washers and accessories for the tools. POPULUS Products have been meticulously selected from various high-quality products. Their high quality has been verified in multiple professional markets abroad for many years, and highly praised by vast professional users.
High Quality with Competitive Price
We have been devoted to hardware industry for 16 years, winning the great trust and strong support from various customers all over the world and combined with our strong financial strength and large -scale purchase volume, we are able to provide the partners of POPULUS With professional products of best cost performance.
Factory
We have own Lab test room which can check the quality of product from mass production. From the purchaseing spare parts to the final products, every step we have professional QA team to check the quality. Not only the appearance design, we do lots of endurance test, function test, EMC/EMI test, integration test before the mass production. Most of POPULUS products have CE/GS/EMC/EMI/ROHS certification. Some item we get the ETL certification.
Professional QA and QC department will test the product function and performance strictly before delivery.
Quality Management
Powerful quality management team strictly follows high-standard quality control process and pre-delivery product inspection standard, so as to ensure the high degree of satisfaction from our partners in the quality of POPULUS Products.
Fast Delivery
We will always be prepared for shipment whenever you request. Three major export ports (HangZhou ,HangZhou and ZheJiang ) and full line of SKU products are prepared for you around the clock, enabling you to capture business opportunities easily.
Warehouse
Over 7500m2 warehouse, wide range of quality tools, ready stock for rapid delivery, MOQ 1 carton deliver in 7 days.
Exhibition
Providing innovative solutions for 300+ customer from 60+ countries all over the world. We are looking CHINAMFG to communication and sharing with you in field of power tools. You are welcome to inquire.
Certifications
FAQ
______________________________________________________________________________________________________________________
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-10-19
China factory Best Price Oil-Free Low Noise Pm VSD Screw Air Compressor for Steel Cutting Industry air compressor lowes
Product Description
High Quality Screw Air compressor
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar
2.Rated Power : _____ KW/HP
Do you really choose the right Screw compressor?
About Power Saving
1. The annual electricity bill for purchasing a 37KW ordinary screw air compressor is 37KWx24hx365 days x1. 2 (electric fee) xO. 6 (loading) Power consumption is as high as 233.3366 million! Power saving after switching to permanent magnet variable frequency screw air compressor: 23. 3366×30% save electric fee 7. 00.98 million!
|
Power |
Minimum power saving (KW – h) 20% |
Maximum power saving (KW – h) 40% |
|
7.5KW |
12000 |
24000 |
|
11KW |
17600 |
35200 |
|
15KW |
24000 |
48000 |
|
22KW |
35200 |
70400 |
|
37KW |
59200 |
118400 |
|
45KW |
72000 |
144000 |
|
55KW |
88000 |
176000 |
|
75KW |
120000 |
240000 |
|
90KW |
144000 |
288000 |
Advantages of screw air compressor :
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter
1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Main Parameter
| Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor | ||||||||||||
| HYW-G | Working pressure | Exhaust volume | Power | Noise | Air outlet pipe diameter | Net weight | Dimensions(mm) | |||||
| Water lubricated series | bar | psig | (m3/min) | cfm | kW | hp | dB | kg | Length | Width | Height | |
| HYWV-7G | 7 | 102 | 0.7-1.2 | 24.7-42.4 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.6-1.1 | 21.2-38.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.5-0.9 | 17.7-31.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-11G | 7 | 102 | 1.0-1.6 | 35.3-56.5 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.9-1.5 | 31.8-53 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.7-1.3 | 24.7-45.9 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-15G | 7 | 102 | 1.1-2 | 38.8-71 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 |
| 8 | 116 | 1-1.9 | 35.4-67.3 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| 10 | 145 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| HYWV-15G | 7 | 102 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 |
| 8 | 116 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| 10 | 145 | 0.9-1.6 | 31.8-56.6 | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| HYWV-18.5G | 7 | 102 | 1.8-3.1 | 63.6-109.5 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 |
| 8 | 116 | 1.6-2.8 | 56.5-98.9 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.5-2.5 | 53-88.3 | 18.5 | 25 | 61±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| HYWV-22G | 7 | 102 | 2.2-3.7 | 77.7-130.7 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 |
| 8 | 116 | 2.0-3.4 | 70.6-120.1 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.8-3.0 | 63.6-105.9 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| HYWV-30G | 7 | 102 | 3.1-5.2 | 109.5-183.6 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 |
| 8 | 116 | 2.8-4.7 | 98.9-166 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| 10 | 145 | 2.5-4.3 | 88.3-151.9 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| HYWV-37G | 7 | 102 | 3.6-6.1 | 127.1-215.4 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 |
| 8 | 116 | 3.3-5.6 | 116.5-197.8 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.0-5.0 | 105.9-176.6 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| HYWV-45G | 7 | 102 | 4.5-7.5 | 158.9-264.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 |
| 8 | 116 | 4.0-6.8 | 141.3-240.1 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.6-6.0 | 127.1-211.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| HYWV-55G | 7 | 102 | 6.0-10.0 | 211.9-353.1 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 |
| 8 | 116 | 5.4-9.0 | 191-317.8 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| 10 | 145 | 4.6-7.8 | 162.4-275.5 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| HYWV-75G | 7 | 102 | 7.8-13.0 | 275.5-459.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 |
| 8 | 116 | 7.2-12.0 | 254.3-423.8 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| 10 | 145 | 6.0-10.0 | 211.9-353.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| HYWV-90G | 7 | 102 | 9.3-15.5 | 328.4-547.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 |
| 8 | 116 | 8.4-14.0 | 296.6-494.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| 10 | 145 | 7.5-12.5 | 264.9-414 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| HYWV-110G | 7 | 102 | 12.0-20.0 | 423.8-706.3 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 |
| 8 | 116 | 10.8-18.0 | 381.4-635.7 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| 10 | 145 | 9.6-16.0 | 339-565 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| HYWV-132G | 7 | 102 | 15.0-25.0 | 527.9-882.9 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 |
| 8 | 116 | 13.8-23.0 | 487.3-812.2 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| 10 | 145 | 12.0-20.0 | 423.8-706.3 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| HYWV-160G | 7 | 102 | 16.2-27.0 | 572.1-953.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 15.3-25.5 | 540.3-900.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 14.4-24.0 | 508.5-847.6 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-185G | 7 | 102 | 18.0-30.0 | 635.7-1059.4 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 16.8-28.0 | 593.3-988.8 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 15.0-25.0 | 529.7-882.9 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-200G | 7 | 102 | 21.6-36.0 | 762.8-1271.3 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 |
| 8 | 116 | 19.8-33.0 | 699.2-1165.4 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| 10 | 145 | 16.2-27.0 | 572.1-953.5 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| HYWV-250G | 7 | 102 | 25.8-43.0 | 911.1-1518.5 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 |
| 8 | 116 | 24.6-41.0 | 868.7-1447.9 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
| 10 | 145 | 22.8-38.0 | 805.2-1342 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
Factory Show
Packing & Delivery
Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
| After-sales Service: | 18 Months |
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| Warranty: | 18 Months |
| Lubrication Style: | Oil-free |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-18